The application of shengma leather splitting machine in the field of leather processing significantly affects the leather loss rate and utilization rate. This is not only related to the production cost of the enterprise, but also closely related to the effective use of resources. In-depth exploration of its ability to control the leather loss rate and improve the utilization rate is of great significance to the leather industry.
From the cutting principle, shengma leather splitting machine adopts advanced band knife cutting technology. The band knife is polished with high precision, and the blade is sharp and durable. During the cutting process, the band knife runs at a stable speed and precise trajectory, reducing the cutting deviation caused by blade bluntness or shaking, avoiding the miscutting of excess leather, and effectively reducing the loss. For example, compared with traditional splitting machines, when processing cowhide, the Shengma splitting machine can reduce the loss of each cowhide caused by cutting error by about 10% due to precise cutting.
The degree of automation of the equipment plays a key role in controlling the leather loss rate. The shengma leather splitting machine is equipped with an intelligent control system, which can automatically adjust key indicators such as cutting depth and feeding speed according to the input parameters such as leather material and thickness. Taking sheepskin as an example, when the system recognizes the softness and thinness of sheepskin, it will automatically reduce the feeding speed, increase the cutting frequency, ensure uniform cutting, reduce leather tearing or uneven thickness caused by improper speed, and thus reduce losses. This automated operation can control the sheepskin processing loss rate at a low level, which is about 15% lower than the loss rate of the splitting machine with manual parameter adjustment.
When processing leathers of different materials, the shengma leather splitting machine has excellent parameter adjustment capabilities, which is of great significance for controlling losses. For tough cowhide, the machine can increase the cutting force while maintaining a uniform feeding speed to prevent the leather from being damaged due to uneven force; for soft sheepskin or deerskin, the machine reduces the cutting force and improves the cutting accuracy. By accurately adapting to different materials, its loss rate is significantly lower than that of equipment that cannot flexibly adjust parameters. For example, when processing crocodile leather with special textures, the Shengma splitting machine can control the loss rate within 5% by optimizing parameters, which is far lower than the industry average.
The stability of the equipment is also an important factor in reducing the leather loss rate. Shengma leather splitting machine uses high-quality materials to build the body and key components, with a stable structure and smooth operation. In long-term continuous work, it can maintain cutting accuracy and reduce cutting deviations caused by equipment vibration and component wear. Taking a tannery as an example, after using the Shengma splitting machine, the monthly leather loss caused by equipment failure was reduced by about 20% due to improved equipment stability, effectively improving leather utilization.
The simplicity of the operation process also affects the control of loss. The operation interface of the shengma leather splitting machine is simple, and new workers can become proficient after short-term training. Standardized operation can reduce leather waste caused by human errors. For example, after a week of operating the Shengma splitting machine, new workers can reach 80% of the operating level of skilled workers, and the loss rate is controlled within a reasonable range. However, new workers of traditional complex equipment are slow to get started, have many operating errors, and have a significantly higher loss rate.
In terms of maintenance, the shengma leather splitting machine is reasonably designed and easy to maintain. Regular maintenance can ensure that the equipment is always in the best operating state and reduce leather loss caused by equipment failure. For example, timely replacement of worn belt knives can maintain cutting accuracy and reduce poor leather cutting; regular lubrication of transmission parts can ensure smooth operation of the equipment. According to statistics, the leather loss rate of Shengma leather splitting machines that adhere to standardized maintenance is about 10% lower than that of equipment that is not standardized.
From the actual application effect, many leather companies have significantly improved leather utilization after using Shengma leather splitting machine. When producing upper leather, the leather utilization rate can be increased from 60% of traditional equipment to about 75%; when making leather clothing, the utilization rate can be increased from 55% to 70%. This not only reduces the cost of leather procurement, but also reduces the cost of waste disposal, bringing considerable economic benefits to the company, and also reflects its outstanding advantages in saving resources and improving leather utilization.
