In the leather processing industry, splitting machines are crucial equipment, and their energy consumption and maintenance costs directly affect the production efficiency of enterprises. As an advanced equipment in the industry, shengma leather splitting machine has many significant advantages in energy consumption and maintenance costs compared with traditional splitting equipment.
Traditional leather splitting equipment often consumes high energy during operation due to technical limitations. Many traditional models are driven by ordinary motors. Regardless of the workload, the motor speed is constant, resulting in a large amount of power consumption when idling or lightly loaded. The shengma leather splitting machine uses advanced frequency conversion technology, which can accurately adjust the motor speed according to the actual working state. When the leather is fed, the motor runs at high speed to ensure efficient splitting; when there is no leather feeding and it is in an idling state, the motor speed is automatically reduced, greatly reducing unnecessary power consumption. According to actual usage data statistics, compared with traditional splitting equipment, shengma leather splitting machine can reduce energy consumption by 20%-30%, and long-term use can save enterprises considerable electricity expenses.
Traditional splitting equipment has deficiencies in component material selection and manufacturing processes, resulting in poor equipment durability and frequent failures. For example, the tool holder structure design of some traditional equipment is unreasonable, which is prone to vibration when running at high speed, accelerating tool wear, and causing additional losses to other parts of the equipment. Shengma leather splitting machine uses high-quality alloy steel to make key components. For example, the tool is made of special alloy steel. After precision forging and heat treatment processes, the hardness and toughness are optimally balanced, which not only cuts sharply, but also has excellent wear resistance. The transmission system of the equipment uses high-precision gears and high-quality bearings, which runs smoothly and has low friction, reducing wear between components. The use of these high-quality components and advanced manufacturing processes has greatly extended the service life of the shengma leather splitting machine, reduced the frequency of equipment replacement, and thus saved the cost of equipment purchase.
Traditional leather splitting machines have complex structures and are difficult to maintain. The internal structure of some equipment is compact and the layout of parts is unreasonable, resulting in a small operating space for maintenance personnel during daily maintenance or troubleshooting, making it difficult to quickly and accurately find the problem, increasing maintenance time and labor costs. Shengma leather splitting machine adopts an innovative modular structure design, which divides the equipment into multiple independent functional modules. Each module is relatively independent and easy to disassemble and install. During maintenance, maintenance personnel can quickly locate the faulty module and replace it, greatly shortening the downtime for maintenance. For example, its feeding system adopts a modular design. When there is a problem with the feeding, the entire feeding module can be directly removed for inspection or replacement without disassembling the entire equipment. The operation is simple and fast, which effectively reduces the labor cost and time cost of maintenance.
Traditional splitting equipment lacks effective fault monitoring means, and is often discovered only after the equipment has obvious faults. At this time, the equipment may have been severely damaged and the maintenance cost is high. Shengma leather splitting machine is equipped with an advanced intelligent monitoring system, which monitors the operating status of key components of the equipment in real time through sensors, such as temperature, vibration, pressure and other parameters. Once a parameter is abnormal, the system immediately issues an early warning to prompt maintenance personnel to conduct inspections and maintenance in a timely manner. For example, when the tool is worn to a certain extent, causing the cutting force to change, the monitoring system can detect it in time and issue an alarm, so that the company can replace the tool before it is completely damaged, avoiding the impact of tool damage on leather quality, and also reducing the high maintenance costs and production stagnation losses caused by sudden equipment failures.
The heat dissipation and lubrication systems of traditional leather splitting machines may have design defects, affecting the normal operation and service life of the equipment. Poor heat dissipation can cause the key components of the equipment to deform or be damaged due to excessive temperature, and insufficient lubrication will aggravate the friction and wear between components. Shengma leather splitting machine is designed with an efficient heat dissipation system, using large-area heat sinks and intelligent temperature-controlled fans, which can automatically adjust the fan speed according to the operating temperature of the equipment, ensuring that the equipment can maintain a suitable working temperature under long-term high-load operation. In terms of lubrication, it is equipped with an advanced automatic lubrication system, which can provide precise lubrication for key parts such as transmission parts and bearings of the equipment in a timely and quantitative manner, reduce component wear, extend the service life of the equipment, and thus reduce the maintenance cost of the equipment.
In actual use, even if the equipment is of excellent quality, it is inevitable to encounter some problems that require professional maintenance. Manufacturers of traditional splitting equipment may lack a complete after-sales service network. When the equipment fails, companies often need to spend a lot of time and energy to find suitable maintenance personnel, and may even cause long-term production stagnation due to waiting for maintenance. The manufacturer of shengma leather splitting machine has established a wide and convenient maintenance service network, with multiple after-sales service points across the country and equipped with a professional technical maintenance team. When there is a problem with the user's equipment, you can contact the local after-sales service point at any time. The maintenance personnel can respond and provide door-to-door service in a short time, quickly solve the equipment failure, reduce equipment downtime, ensure the continuity of the company's production, and indirectly reduce the company's maintenance costs.
Shengma leather splitting machine has obvious advantages in energy consumption and maintenance costs compared with traditional splitting equipment, such as high-efficiency energy-saving design, high-quality components and advanced manufacturing technology, innovative structural design, intelligent monitoring system, good heat dissipation and lubrication system, and convenient maintenance service network. These advantages can not only save a lot of production costs for enterprises, but also improve production efficiency and enhance the competitiveness of enterprises in the market. It is an ideal choice for leather processing enterprises to upgrade equipment.
