How to improve the uniformity of leather thickness and ensure product quality through leather splitting machine?
Publish Time: 2025-03-17
Leather splitting machine is a key equipment in leather production, which plays an important role in improving the uniformity of leather thickness and ensuring product quality.1. Optimize the setting and debugging of the splitting machineAccurately adjust the thickness: Before splitting, accurately adjust the thickness adjustment device of the splitting machine according to product requirements to ensure that the thickness of the leather after splitting meets the standard. Regularly check and calibrate the thickness measuring tool to ensure the accuracy of the measurement.Debug the machine status: Carefully debug the splitting machine to ensure that the pressure plate, top knife plate, groove shaft (flower roller) and other components are in the best working condition. Check and adjust the position of the pressure plate and top knife plate to ensure that the distance between the blade and the leather is uniform and avoid uneven thickness.2. Strengthen leather pretreatmentControl the moisture content of the leather: Before splitting, strictly squeeze the leather to make the moisture content in the leather reach the appropriate range of 35%~40%. Use the weighing method to control the squeezing process to ensure that the moisture content in the leather is uniform.Improve the looseness of leather: Strengthen the pre-treatment process of leather, such as liming and softening, so that the collagen fibers of leather are fully separated and loose, which is conducive to improving the uniformity of splitting.3. Standardize the splitting operation processSmoothly lay the leather: During the splitting process, lay the leather on the workbench smoothly to ensure that the leather does not fold or twist. Regularly check and replace severely worn parts, such as blades, press plates, etc., to maintain the sharpness and stability of the equipment.Uniformly apply pressure: According to the thickness and texture of the leather, adjust the pressure device of the splitting machine to ensure uniform pressure during the splitting process. Avoid excessive or insufficient pressure to cause uneven leather thickness.4. Strengthen quality monitoring and feedbackRegularly inspect the quality of leather: During and after the splitting process, regularly sample and inspect the leather to check the thickness uniformity, surface quality and other indicators of the leather. Timely discover and deal with quality problems to ensure that the product meets the standard requirements.Establish a quality feedback mechanism: Establish a complete quality feedback mechanism to collect customer feedback on leather quality and make continuous improvements based on feedback. Strengthen communication and cooperation with customers to jointly improve product quality and customer satisfaction.5. Regular maintenance and care of the splitting machineCleaning machine parts: Regularly clean the blades, pressure plates, top plates and other parts of the splitting machine to remove residual leather debris and oil. Keep the machine parts clean and dry to prevent the machine performance from deteriorating due to contamination.Lubricate machine parts: Regularly lubricate the sliding parts of the splitting machine to reduce friction and wear and improve the operating efficiency and stability of the machine. Use appropriate lubricants and perform lubrication operations according to the manufacturer's recommendations.In summary, the leather splitting machine can significantly improve the uniformity of leather thickness and ensure product quality by optimizing the splitting machine settings and debugging, strengthening leather pretreatment, standardizing the splitting operation process, strengthening quality monitoring and feedback, and regularly maintaining and servicing the splitting machine. The implementation of these measures will help improve the production efficiency and market competitiveness of the company.
